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Cutting Gaskets out of Sealing Materials

Cutting Gaskets out of Sealing Materials

Diode lasers can help in engine repair.

TAGS: #car #carrepair #auto #autoservice #gasket #gasketsheet #enginegasket #enignegasket #enginerepair

Samples

Cutting Gaskets out of Sealing MaterialsCutting Gaskets out of Sealing MaterialsCutting Gaskets out of Sealing Materials
Asbestos-rubber sealing sheet

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0.5 mm thick

Density 2 g/cm^3

Asbestos-free sealing sheet (Klingersil)

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TEMASIL FA-MA-1-0

 

1 mm thick

Density: 2 g/cm^3

Asbestos-free sealing sheet (Klingersil) on the basis of kevlar

Gambit FA-AM1-0

1 mm thick

Density2 g/cm^3

 

To cut the material we’ll use a 10W “DeLux” laser because it is equipped with a nozzle for air-cooling of the cutting site to avoid scorching of the material. Since the material gives off an unpleasant smell of burning rubber during the cutting process, we’ll do cutting in an enclosed transparent cube with an air extraction system.

Cutting Gaskets out of Sealing Materials

Learn more about our sealed chamber (airtight camera) >>>

An Endurance airtight box (sealed chamber) for laser cutting-engraving and other experiments.

 

Parameters of cutting

Laser power: 100%

Speed: 50 mm/min

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Material
1Asbestos-rubber sealing sheet
2Asbestos-free sealing sheet TEMASIL
3Asbestos-free sealing sheet Gambit

 

Carbon deposits form along the cutting lines. You should brush it off (a regular toothbrush will do a good job of it).

After brushing, sample 1 might show a fiber fringe along the cutting lines. To remove it you can use fine sandpaper. To avoid this increase the number of passes up to 3.

Despite the similar thickness and density of samples 2 and 3, they differ in the basic composition. Sample 2 is more rigid and needs more cutting passes.

 

Cutting Gaskets out of Sealing MaterialsCutting Gaskets out of Sealing MaterialsCutting Gaskets out of Sealing Materials

Download g-code examples for CNC 3018 milling machine >>> Gasket_Sheets g-code examples

 

At the end let’s compare the gaskets made from the Gambit sealing sheet with a milling cutter and a laser.

Cutting Gaskets out of Sealing MaterialsCutting Gaskets out of Sealing Materials

 

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